Airport Moves Forward on Terminal, saves $10 mil

The Panama City – Bay County International Airport Authority has approved the design and construction of the terminal building at its new airport now under construction in West Bay.

The new terminal design includes several improvements and cost saving measures planned to keep the project on budget.

At the request of the Airport Authority Board, the general contractor, Walbridge, worked with the airport’s architect (HNTB), engineer (PBS&J) and construction manager (KBR) to identify cost savings in order to bring the cost of the terminal building within budget.

Through value-engineering, the construction team was successful in lowering the cost by $9.8 million to $58.8 million.

The new terminal will be 125,000 square feet and have 7 gates. The airport aims to have the first LEED certified Terminal Building in the nation, with a state-of-the art storm water management system, extensive use of sustainable materials and a landscaping plan that will not require supplemental irrigation.

“From the beginning of this project we have been focused on two things.  First, we want to build a world-class facility capable of serving our region for decades to come with more flights and lower fares.  And second, we are closely managing this project to ensure our community gets the best value for every dollar we spend,” said Joe Tannehill, Airport Authority chairman.

“We challenged the decision team to identify cost savings while improving the overall design of the terminal.  I’m proud to say they delivered,” said Tannehill.

Last month, the Airport Authority announced its intentions to construct a 10,000-foot main runway, subject to obtaining necessary permits and approvals. The Authority also had approved a thicker runway and centerline lighting to accommodate a 10,000 foot runway.

Construction of the $318 million state-of-the-art airport began in January 2008 and is now nearly three months ahead of schedule. The runway has been graded and paving is scheduled to begin in early October, four months ahead of schedule.

The new commercial airport, the first built in the United States since the mid-1990s, is scheduled to open in May 2010.

Runway Paving Started at New Airport

Construction of the airport continues to proceed several months ahead of schedule with nearly 45% of the heavy civil construction portion of the job complete with only 35% of the time used.

The project is still about 3 months ahead of schedule.

There are currently 203 workers and 138 pieces of equipment on site.

  • Asphalt paving on Taxiway D is started on Monday, October 6, 2008.
  • Asphalt paving on the north end of Runway 34-16 is expected to begin on Thursday, October 9, 2008.
  • The earthwork in the General Aviation area is 99% complete.

The utility package for the airport property will be finished and released the beginning of the week of October 13, 2008.

The mandatory pre-bid meeting for the utility package is scheduled for Wednesday, October 15, at 1:00 p.m. at the current airport. Bid packages are due to the Airport Authority Office by Friday, October 31, at 1:00 p.m.

Airport Terminal Contract Awarded

After nearly two weeks of brainstorming, collaboration, and value engineering, Walbridge and HNTB came back with just over $10 million in savings.  This is still $3 million more than originally budgeted, but the reduction is $5 million greater than estimated at the last meeting.

Not a quarrel was made about the savings, but there was plenty of discussion about the fee at which HNTB was to charge for the services rendered in order to perform the savings exercise.  We’ll get into that is a bit, but first, lets discuss the savings and what they entail.

Among other things, the terminal canopy is being reduced “dramatically”.  The renderings have changed, reflecting the overall look of the new terminal.  The new canopy will be of a different material with the materials used for the wall structure consisting of steel frame that will be covered with stucco – replacing the previous wall of windows.  The savings in the canopy modifications alone ring in around $1 million.

In the redesign of the terminal, the architecture firm was striving to keep consistent with the “Florida Cracker” look and feel using wood and other natural-looking materials.  The trellis arrangement that was originally to be visible from the inside of the terminal has been removed from the plans with the structure support now coming from a series of columns, some visible and others built into the walls.

Also, instead of purchasing new passenger bridges that will pass passengers to the aircraft, the board will purchase “pre-owned” bridges.

One of the largest savings came with a modification of the baggage handling/screening process.  The original system, the way I understand it, consisted of a sophisticated automatic process that far exceeded the minimum safety requirements of the TSA. A savings of $1.6 million brought in a system that still meets TSA requirements, but isn’t as “fancy” as the original system.

Now the topic of much debate.  Why should the Airport Authority Board have to pay a fee to HNTB for the redesign process that was to get the cost back down to budget.  This is a very valid point in that, if I tell you a web site I build for you will be one price, then after we work through a process to determine your needs and hammer out all the details, the price is 25% more than the original quote, then I charge you money to work through with you to get the price back down to budget, is that right?

Well, I’m afraid the answer is actually quite a bit more complex than that.  In fact, it is probably quite a bit more complex than I understand.

You see, it all started in April or May of this year when the bid was 95% complete and all the numbers still looked on target.  As one of the board members so pointedly put it, “so the terminal went over budget $14 million in the last 5%?”

Jeff Dealy, with KBR, explained this as sort of an anomaly.  With materials costs rising sharply right around the April/May time period and the “bid sheets hitting the streets” at that same time, the bids the architecture firm was receiving from its consultants were coming in higher than originally anticipated.  The problem is that today was the first many had heard of this; and the question is who’s fault is it?

The Airport Authority Board insists that the fault lies with HNTB.  Joe Tannehill stated that if HNTB had noticed the costs going out of control, they should have said something early on so as not to have had to go through this excersise in the first place.  Board member Bill Cramer was pushing for an “outside” number, a “not to exceed” estimate on the fee HNTB would be charging the board to perform the VE excersise.  At the time of the meeting, HNTB didn’t have the fee number solidified and was unprepared to give a quote.  Joe Tannehill stated that he didn’t beleive there should be a fee at all because if the architecture firm was “doing their job”, they would be at budget.

After around 30 minutes of rather interesting dialogue, Chairman Tannehill made a motion to have a recess and return at 12 giving HNTB time to figure out what the fee would be and to return with a suitable number.

The decision had to be make today, so the Board needed all the information so as to eliminate as many future unknowns as possible.

After the recess, it was decided by HNTB that the fee cost would be more than what was considered suitable, but that they would cap it at $500,000.

It was suggested by Andy McKenzie that HNTB only charge the Board the direct costs it incured and payed out to outside consultants that HNTB did not own.

A motion was made and passed to approve the bid and award the contract with the allowance of the board to address who was going to pay for HNTB’s fee.

That was it as I understand it, please feel free to correct anything I said if it was wrong or the wrong assumption was made at any point.

Mr. Minor, will you please send me an email as I’d like to pick your brain a little on the dynamics of all of this.

New Airport Construction Update

Well, with the new website, apparently comes more consistent updates.  Recently posted, the airport is around 3 months ahead of schedule.  With just over 40% of the total construction contract completed on 34% of the total construction TIME has elapsed.

  • 4.5 million cubic yards of excavation has been completed (about 80% of the expected total).
  • 12,500 linear feet of storm sewer is in place and 10,360 tons of asphalt which meets all interim milestones for the project.
  • Earthwork on Runway 16-34 is 99% complete and the asphalt base for the runway will be laid starting on October 6, 2008.  Concrete paving on the runway should begin around November 24, 2008.
  • The limerock base course is complete in the northern half of the terminal parking lot and is continuing in the rest of the parking lot.  Curb installation in the parking lot is nearing 90%.
  • The guard rail is being installed at County Road 388 entrance.
  • 2.5” of asphalt base course is in place along the 11,000 linear feet of the main access road.
  • The security fence around the perimeter of the airport property is approximately 35% complete
  • The building pad for the terminal building is complete.  Construction on the terminal building is scheduled to begin in October pending award of the contract for construction by the Airport Authority Board.

Airport Intentions State 10,000 feet

Airport Authority Approves Preliminary Work on 10,000 foot Commercial Runway

Construction of New Airport Months Ahead of Schedule

The Panama City – Bay County International Airport Authority announced its intentions this week to construct a 10,000-foot main runway at the new airport in West Bay, subject to obtaining necessary permits and approvals. The Authority previously authorized the design of the runway extension which takes this runway from 8,400 feet to 10,000 feet and today approved a thicker runway and centerline lighting to accommodate a 10,000 foot runway.

Earlier, the Airport Authority had approved an 8,400-foot concrete runway with the option to extend it to 10,000 feet, if funding became available. The Florida Legislature, during its 2008 legislative session, awarded the airport an additional $4.5 million in funding to lengthen the runway to 10,000 feet.

The Airport Authority has begun the permitting process for the runway extension.  The change in runway length is not expected to impact the construction schedule.  The Airport Authority currently expects to open the new airport on Memorial Day 2010, with the 10,000 foot runway completed.

“We appreciate the tremendous support we have received from the State of Florida for this new airport,” said Airport Authority Chairman Joe Tannehill.  “The State knows how important this new facility is to the future of air service and economic development in Northwest Florida.  It is an investment in the future of the Panhandle – and the future of Florida. This new runway will be the only 10,000 foot commercial runway in the Northwest Florida region.”

“From the beginning, our goal has been to build a new airport capable of serving the transportation and economic development needs of our region for decades to come,” said Tannehill. “The longer runway will put us in the strongest possible position to compete for better air service and large aviation-dependent economic development projects.”

“Our focus now must turn to marketing our new facility to commercial airlines, transportation and logistics businesses and other aviation and defense companies we have targeted as potential tenants of the new airport,” said Tannehill. “We are committed to improving the regions air service and expanding the economic base of Northwest Florida.”

Construction of the $318 million state-of-the-art airport began in January 2008 and is now nearly three months ahead of schedule. The runway has been graded and paving is scheduled to begin in early October, four months ahead of schedule.

The two-mile long main airport entry road has been completed, 80 percent of the storm sewer pipes are in place and the parking lot’s curbing and lime-rock base will be completed by the end of September.

“Construction of the new airport is going very well,” said Randy Curtis, the airport’s executive director. “It is truly amazing to see 10 years of planning coming to life.”

New Airport lauches New Web Site

The Panama City – Bay County International Airport announced that it has launched a new web site to help educate the public on the progress of its new $318.5 million airport.

The user-friendly site includes a timeline of milestones leading up to the groundbreaking of the airport, the first built in the U.S. in the past 13 years, as well as constant photo and video updates on the development of the airport.  Current video updates featured are from pcbdaily.com!

“The development of the new airport is moving forward ahead of schedule and on budget,” said Airport Executive Director, Randy Curtis. “This new web site is a vehicle to carry useful and interesting project information to the local community, traveling public and those in the aviation and transportation industries.”

The website, www.newpcairport.com, features numerous photographs and videos of the many elements of construction and illustrates the progress now underway. Navigation tabs found on the site’s home page also allow users to easily access information regarding environmental impact, project partners and important contact information.

The daily countdown feature on the website lets readers know how many days are left until the Airport Authority’s target opening date of Memorial Day 2010.

All visitors to www.newpcairport.com are invited to use the site’s subscribe feature to have project updates sent directly to their e-mail.

New Airport Runway Deeper, but Not Longer – yet.

In a somewhat boring meeting that was exciting at the same time, the Airport Authority unanimously accepted the lowest bid for the terminal, with the stipulation that they needed to come back $4 to $6 million less than where they were at.  If that confuses you, let me clarify, because it was confusing to me at first.

The bid for construction was awarded to Walbridge, who was the low bidder at $68 million.  The Airport Authority had determined a budget of $54 million for the terminal based on preliminary studies and had confirmed this as recently as May of this year.  Former Panama City Mayor Gerry Clemons pointedly asked what changed between May and now to cause an increase of $14 million and after not being answered once, he asked again.  Again David Hanson of Walbridge danced around and avoided the question.  The gracious Joe Tannehill eloquently stated “we are where we are”, indicating he was ready to move on from that particular merry-go-round.  Mr. Tannehill asked Hanson and a representative from HNTB, the architecture firm, whether they had been in communication and working together to come up with the best solution to cut costs without effecting the overall usability, quality, and public appearance of the new airport terminal.  The answer was a quick no, only not said in so few words.  Again, Mr. Tannehill so eloquently stated that if they didn’t come together, they would be both looking for work as the airport job wouldn’t be a job their firms would have any longer. The two firms assured the board that they would have a presentation in a week specifying the approach that would lower the costs an additional $4 to $6 million and they would have a suitable, acceptable contract for the bid on or before October 7th.  Wow, say that out loud – what a mouthful.

Mr. Jeff Dealy, in his construction update, announced that currently, test strips were being laid down for the runway.

The Board unanimously approved increasing the runway depth to 15 inches with the top layer consisting of concrete.  It was discussed lightly the need to go ahead and construct the entire 10,000 feet of the runway, which is an extension of the initial 8,400 feet.  This was not voted on as they are still awaiting permitting from the FAA for the extension, and they didn’t want to “get ahead of the FAA”.  This will be formally decided upon the meeting after the permitting is approved.  Centerline lighting on the runway was also approved.

During the public participation portion of the meeting John Caylor, candidate for County Clerk and zaney “investigative reporter” tried to get in some hoopla about how the public showed they did not want the airport through vote and proceeded to talk about how St. Joe was a bunch of crooks.  John, throwing the vote on a Democratic ballot and seeing a 22% voter turnout with 54% of overall turnout voting against the airport is hardly overwhelming.  After a quite boistrous performance, he was told to leave by the Airport Cheif of Police.

Airport to begin Paving Runway

Nearly a whopping 3 months ahead of schedule, the 10,000 foot primary runway is only weeks from seeing the first warm morsels of pavement.  Although the current contract is for 8,400 feet, the funding is in place for the full 10,000 feet.  Hopefully this decision will be solidified in the coming weeks.

“Next week, we’ll begin laying pavement test strips for the runway,” said the Senior Project Manager for KBR, Roy Willett.  With over 130 pieces of Caterpillar equipment on site, the project has moved over 4 million cubic yards of material.  “There’s been a great level of cooperation from a local, state, and federal level,” said Willett.  “We don’t feel like we’ve had to pull this project along, like we have others in the past.”  80% of all storm sewer systems have been installed.

The main loop is paved, all except in front of the terminal.  There are heavy utilities that will be in front of the terminal building that need to be installed before the the paving can take place.  The 11,000 foot, 4 lane entrance road from Highway 388 has been completed since June and is now completely replaced the usage of the temporary construction entrance.

Looking at the terminal footprint, I expressed concern about the future expansion of the terminal building the additional airport facilities.  Randy Curtis explained that the terminal building can be expanded to the north and south to accommodate demand and the concourse could V at the end to purvey supplemental gates.  Long term plans also include another runway parallel to the primary runway with room for a terminal similar in size to the main terminal and a “mid-field” terminal as well.

With all the “bad” soil filling the holes where the “good” soil was excavated, the entire construction site is “balanced” in that no dirt had to be taken out, nor brought in.

The 10,000 foot runway will accomodate everything short of an Antonov filled with pipes.

Click here to download the special ‘VIP’ flyer that we were given; includes aerials, layouts, etc.

For those that didn’t notice on the sidebar, I was providing up to the minute updates (where cell service permitted) on my tour of the airport.  If you want instant updates, subscribe to my twitter page and set up your mobile phone to receive text messages whenever I have updates.

Click here to sign up!

New Airport is on Schedule – Construction Update

The construction of the new airport is on schedule with paving of the runway to begin in 12 weeks. With over 40 million cubic yards of material moved since the beginning, still much work is to be done – obviously.

I’m not telling you anymore, you’ll just have to watch the video after the break.

Continue reading “New Airport is on Schedule – Construction Update”